HexFlo Flexible Packaging

The HexFlo Blog

Packaging, explained properly.

Notes from our production floor on materials, print, sustainability claims and the practical side of buying custom pouches — written for the people who have to make the decision.

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The posts listed below are examples so the blog layout can be reviewed in place. Article pages are not written yet, so the links are inactive — replace each card with a real post when the content is ready.

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Materials 2 April 2026 • 9 min read

Choosing a barrier: how to match film structure to shelf life

Oxygen, moisture and light all attack a product at different rates, and the film you pick decides how long you hold them off. We compare the structures we run most often, what each one costs, and how to work backwards from the shelf life your retailer expects.

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Sustainability Print quality Buying guides Coffee Food & snacks Operations Artwork & design

Latest articles

Sustainability
12 March 2026 8 min read

Mono-material, recyclable, compostable: what the labels on your pouch actually mean

Sustainable packaging language has grown faster than the standards behind it. Here is a plain-English guide to the structures we print, what each one can honestly claim on pack, and which UK recycling streams will accept them.

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Print
26 February 2026 5 min read

Digital vs plate-based print: where each one still wins

Plate-based gravure is not dead, and digital is not always cheaper. We break down the crossover point by run length so you can work out which process your next order belongs on.

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Buying guide
14 February 2026 6 min read

How to brief your first pouch order without overpaying

Barrier, size, finish, quantity, and the five questions worth answering before you ask anyone for a price. A short checklist for founders ordering custom packaging for the first time.

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Coffee
30 January 2026 7 min read

Degassing valves, one-way seals and keeping roast fresh on shelf

Coffee is the most demanding product we pack. A look at valve placement, foil barriers and the shelf-life numbers behind the specification we recommend to roasters.

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Operations
16 January 2026 4 min read

Inside an 8-day turnaround: what happens after you approve artwork

Prepress, print, lamination, slitting, pouch conversion, QC. A walk through our production floor and the checkpoints your job passes before it ships.

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Design
3 January 2026 6 min read

Designing artwork that survives the press

Bleed, keylines, minimum type sizes, and the colour conversions that quietly ruin brand palettes. Practical artwork rules to hand straight to your designer.

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More articles coming soon

Got a packaging question we have not covered?

Send us the product and the shelf life you need and we will tell you exactly what we would print it on — along with a price.