Bespoke recyclable pouches from £750
HexFlo Flexible Packaging HexFlo logo

Markets we print for

Health & Beauty packaging.

Premium finish and formulation-safe films for skincare, cosmetics and personal care.

What health & beauty packaging has to do

Health and beauty packs sit on a bathroom shelf as much as in a basket, so finish has to survive daily handling as well as look right on day one. We print films that resist oils, alcohols and active ingredients, in the soft-touch, matte and metallic finishes the category expects.

Formulation-safe barrier

Films that resist oils, alcohols and active ingredients without degrading or tainting the product.

Premium finishes

Soft-touch, matte, spot UV and metallic effects for shelf standout and a premium unboxing feel.

Tamper-evident seals

Seal options that show evidence of opening, suited to cosmetics and topical products.

Sample & travel sizes

Single-use sachets and travel-size formats alongside full-size retail packs.

Formats we recommend for health & beauty

A starting point rather than a rule. Tell us the product and the shelf life and we will confirm the structure with the quote. Numbered from 1 (most relevant) to least relevant.

Sizes we recommend

Starting dimensions for our most requested formats. Every product fills differently, so fill-test with your actual product before finalising. See all standard sizes.

Liquid spout pouches

For liquids, capacity is measured in millilitres or litres rather than grams. These dimensions assume a conventional flexible stand-up spout pouch for a relatively free-flowing liquid, such as a drink, juice, syrup, liquid supplement, lotion or automotive fluid.

Stand-up spout pouch

Fill volumeW × H + BG (mm)
100 ml90 × 130 + 50
250 ml120 × 170 + 50
500 ml140 × 200 + 60
750 ml160 × 230 + 80
1 litre165 × 255 + 90
1.5 litres200 × 280 + 120
2 litres220 × 310 + 120
2.5 litres240 × 340 + 130

The 100 ml–1.5 litre sizes follow published spout pouch sizing guidance. The 2 litre and 2.5 litre sizes are extrapolated starting recommendations and need particular care with the base, spout placement and filled-pouch stability, so we always test them filled with the actual liquid before production.

  • Spout location: top-centre and corner spouts can require different dimensions.
  • Viscosity: thick syrups, gels and purées may need a larger pouch and a wider spout.
  • Fill temperature: hot-fill or retort applications need an appropriate material structure and validated pouch design.
  • Transport: for 1.5–2.5 litre packs, confirm filled-pouch drop resistance, seal strength and base stability.

Other markets we print for

Packaging for health & beauty?

Send us the product, the fill weight and the shelf life you need and we will tell you exactly what we would print it on, with a price.